How Are Sewn-on Greek Letters Made?

Every major university is overflowing with customstitch or satin stitch (double satin). Zig-zag stitching
Greek apparel - from Greek letter shirts andlooks just as it sounds and leaves some of the fabric
sweatshirts to Greek bags, there is no shortage ofedge exposed. Satin stitching, on the other hand,
sorority letters and fraternity letters. Sewn-on Greekcreates a thick border of thread around the letter.
letters (aka appliqué or tackle-twill) are by far theFor this reason, satin stitching is more expensive as
most popular form of lettered apparel. With so manythe time and stitch count increases. Thread colors are
options for fraternity apparel and sorority apparel, ittypically selected to match the letter color being
is helpful to know how the product is made andsewn down, but contrasting colors can be used,
what to look for when purchasing your own set ofespecially with satin stitching. These additional colors
sewn-on letters.create dimension and detail on the greek sweatshirt
Sewn-on greek letters come in various sizes, withor greek t-shirt.
the most popular being 2", 3", and 4". Often timesThe whole Greek apparel production process goes as
the type of greek gear selected will determine thefollows:
size of letters used. A tighter fitting sorority t-shirt1) the sewn-on Greek letters are cut from the fabric
will not have the horizontal space that a unisex t-shirtof your choice
has, so in turn smaller letters will be used. Or for2) the Greek sweatshirt, t-shirt, jacket, or bag is
example, a tote bag that is less than 18" wide willhooped with backing and put on the embroidery
need smaller letters such as 2" or 3". In addition tomachine
the gear type, the placement of the Greek letters on3) the machine sews an outline stitch so that the
the clothing will also influence the size. A location likebackground letter can be placed down
left chest will need much smaller lettering than a4) the letter is precisely placed and then sewn down
center chest design.with the stitch type selected - zig-zag or satin
Sewn-on letters come in one and two layer designs.5) the foreground outline stitch is then sewed down
One layer lacks the dimension a two-layer design has,for placement on top of the background letter
but does keep the Greek apparel looking simple,6) the foreground letter is precisely placed and then
which appeals to some. Most often the design issewn down with the stitch type selected - zig-zag or
done with two layers of fabric. The background layersatin
(back color) is usually a solid color or metallic, but a7) the gear is removed from the machine, unhooped,
pattern can be used. The foreground layer (frontand trimmed
color) is mostly seen and is available in all sorts of8) the sewn-on Greek letters are heat pressed to
colors and patterns. Most popular these days arethe gear and packaged
animal prints, stripes, plaids, florals, dots, and designer9) the final product is delivered to the customer!
prints like Vera Bradley or Coach.Sorority letters and fraternity letters will always be a
The sewn-on Greek letters are cut from a multiple ofstaple in the Greek community. To find high quality
fabrics including poly pro twill, metallic, cotton, andcustom Greek apparel, it is beneficial to know how
cotton/polyester. The letters are cut using either ait's made. There are many steps and details that go
laser, blade, or water. Laser cutting is superior, as itinto creating sewn-on Greek letters - educate
reduces fraying, and creates a very clean cut.yourself and shop wisely!
Greek letters can be sewn down using a zig-zag