How Are Sewn-On Sorority Letters Made?

Every major university is overflowing with Greekstitch or satin stitch (double satin). Zig-zag stitching
apparel - from Greek letter shirts to Greeklooks just as it sounds and leaves some of the fabric
sweatshirts to Greek bags, there is no shortage ofedge exposed. Satin stitching, on the other hand,
sorority letters and fraternity letters. Sewn-on Greekcreates a thick border of thread around the letter.
letters (aka appliqué or tackle-twill) are by far theFor this reason, satin stitching is more expensive as
most popular form of lettered apparel. With so manythe time and stitch count increases. Thread colors are
options for sorority letters, it is helpful to know howtypically selected to match the letter color being
the product is made and what to look for whensewn down, but contrasting colors can be used,
purchasing your own set of sewn-on letters.especially with satin stitching. These additional colors
Sewn-on sorority letters come in various sizes, withcreate dimension and detail on the sorority sweatshirt
the most popular being 2", 3", and 4". Often timesor sorority t-shirt.
the type of sorority gear selected will determine theThe whole Greek apparel production process goes as
size of letters used. A tighter fitting sorority t-shirtfollows:
will not have the horizontal space that a unisex t-shirt1) the sewn-on Greek letters are cut from the fabric
has, so in turn smaller letters will be used. Or forof your choice
example, a tote bag that is less than 18" wide will2) the Greek sweatshirt, t-shirt, jacket, or bag is
need smaller letters like 2" or 3". In addition to thehooped with backing and put on the embroidery
gear type, the placement of the letters on themachine
clothing will also influence the size. A location like left3) the machine sews an outline stitch so that the
chest will need much smaller lettering than a centerbackground sorority letter can be placed down
chest design.4) the letter is precisely placed and then sewn down
Sewn-on sorority letters come in one and two layerwith the stitch type selected - zig-zag or satin
designs. One layer lacks the dimension a two-layer5) the foreground outline stitch is then sewed down
design has, but does keep the sorority gear lookingfor placement on top of the background letter
simple, which appeals to some. Most often the design6) the foreground letter is precisely placed and then
is done with two layers of fabric. The backgroundsewn down with the stitch type selected - zig-zag or
layer (back color) is usually a solid color or metallic,satin
but a pattern can be used. The foreground layer7) the gear is removed from the machine, unhooped,
(front color) is mostly seen and is available in all sortsand trimmed
of colors and patterns. Most popular these days are8) the sewn-on Greek letters are heat pressed to
animal prints, stripes, dots, and designer prints likethe gear and packaged
Vera Bradley.9) the final product is delivered to the customer!
The sewn-on Greek letters are cut from a multiple ofSorority letters will always be a staple in the Greek
fabrics including poly pro twill, metallic, cotton, andcommunity. To find high quality custom Greek
cotton/polyester. The letters are cut using either aapparel, it is beneficial to know how it's made. There
laser, blade, or water. Laser cutting is superior, as itare many steps and details that go into creating
reduces fraying, and creates a very clean cut.sewn-on sorority letters - educate yourself and shop
Greek letters can be sewn down using a zig-zagwisely!